With over 75 years experience, we know that not all ore bodies are the same so we utilise our expertise and knowledge to conduct detailed and sophisticated analysis of test results that identifies key mineral characteristics. From here we develop process flowsheets that maximise grade and recovery.
What our customers have grown to expect and find most valuable about our Metallurgical work is our knowledge of how mineral types behave and respond to different processing options. Of course our testing is thorough but its our analysis of the mineral characteristics combined with our practical knowledge built up over the years that makes the difference. From this understanding we design flowsheets that incorporate innovative ideas and responsive designs, and this is what provides the best results for customers.Ian Mangelsdorf, Innovation Manager.
Our metallurgists are experienced in the comprehensive range of analytical, bench, pilot and industrial-scale testing using wet and dry processing techniques. We utilise state of the art process equipment for crushing, grinding, classification and gravity separation as well as high and low intensity magnetic separation equipment for both wet and dry applications, and electrostatic testing.
Detailed analysis of results from metallurgical testing inform the development of innovative and cost effective flowsheets for specific ore bodies.
Where the ore is challenging, we bring high levels of innovation to design new and unique solutions that augment and lift the potential of conventional flowsheets to extract ore.
The diagram below shows a typical example of a Mineral Sands flowsheet.
The diagram below shows a typical example of various Iron Ore flowsheets.
Metallurgical ContentMINERAL PROCESSING FORMULASPulp DensitiesCalculation of Circulating Load in a ClassifierCalculation of Classifier EfficiencyScreen EfficiencyMeasure Tonnage by Water Ratio Pulp DilutionPulp Density TablesConcentration and Recovery FormulasTwo-Product FormulasThree-Product FormulasReagent Consumption CalculationsLiquid-Solid Relationships Specific Gravity amp.
A CBR system able to retrieve flowsheet alternatives for a gold ore was built.48 cases of gold mining projects and nine attributes were modelled successfully.The systems flowsheet retrieval was evaluated with five test ores.Expert opinions and the ores original processes were compared against the results.The system performed well compared to both the experts and the original flowsheets.
A CBR system able to retrieve flowsheet alternatives for a gold ore was built.
48 cases of gold mining projects and nine attributes were modelled successfully.
The systems flowsheet retrieval was evaluated with five test ores.
Expert opinions and the ores original processes were compared against the results.
Mineral Processing Plant Design, Practice, and Control Proceedings, Volumes 1-2 Details This book is a comprehensive and authoritative look and the latest thinking in minerals processing plant design and operations from the mining industrys leading engineers, consultants, and operators.
Worlds Largest Mineral Sands Plant Design. Innovative Iron Ore Tailings Plant Design. Mineral Sands Process Flowsheet Design. Carrara, Gold Coast, Queensland. T 61 7 5569 1300. Western Australia. West Perth. T 61 8 9211 8646. South Australia. Adelaide.
Mineral Processing Plant Design General Procedure for plant design o Process Design Process definition, Production of basic flowsheet, There are three main steps in designing a good crushing plant process design, equipment selection, and.
From there, they help our clients develop mine plans using the best mineral processing models. Process modeling and studies Simulation and modeling can help optimize both the plant design and the subsequent operation. Analysis is a central platform for producing effective flow sheets.
The following formulas were developed during a long association not only with design and construction, but also with the operation of ore dressing plants. These formulas are herein the hope that they would prove of value to others in the ore dressing industry.
Copper amp Mineral Processing Plants. NI 43-101 amp JORC Code Technical Reports Gold Processing Plants our exceptional expertise and technically advanced methods of delivering copper concentrators and processing plants has resulted in cost effective projects being successfully completed on time and on budget, with excellent safety.
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Mineral Processing Plant Design, Practice, and Control 2 Volume Set Andrew L. Mular, Derek J. Barratt, Advances in Gold Ore Processing, Volume 15.
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