The volume of participants in such classes is increasing every year across the industry suggesting that owners of crusher operations increasingly recognise the need to protect their investment.
These training classes introduce proper operating techniques ndash and advise improper ones to be avoided ndash as well as daily weekly and monthly maintenance recommendations.
Image2 ar w300Such training also can extend the life of a unit A thoroughly maintained and properly operated cone crusher can process material for 20 to 25 years without major overhaul or junking However this expected life span shrinks when operator inspections are cursory or bad operating procedures are regularly practised All the best practices in the world are of no effect if an operator ndash or owner ndash wilfully ignores them.
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Bull The peer in Overlooking into the crushing chamber from a safe point is a simple way to ensure no foreign material has ended up there Such material will either pass through the chamber or contaminate product or in the case of metal jam up the crusher and cause damage A quick check will avoid both eventualities A few minutes spent examining the chamber liners while the crusher is stopped and locked can ensure no cracks have developed dangerously exposing the casting beneath the wear plates to damaging forces.
Bull The warm up After starting the crusherrsquos power plant the operator should determine that gauges are registering according to the manufacturerrsquos recommendations and that settings are correct for the material to be processed Oil and hydraulic pressures should hover within acceptable limits Idling the crusher during warm up is acceptable but not for an extended period Once the crusher is running at crushing speed and material is introduced another check of gauges and computer readouts will ensure all components are meshing as engineered and that production can proceed.
Bull End of day check Some inspections are best made after the crusher is shut down An oil leak that developed during the day may still drip warm oil at that point Tramp material from failed components may be freshly in evidence Spilled material may require removal Some checks made at the work dayrsquos end will not have to be duplicated the following morning.
Bull Weekly inspections These build on daily observations An oil filter and tank may pass muster each day but a more complete examination at weekrsquos end might show corrosive failure in a line Liners shown to be intact each day should be examined weekly for uneven wear particularly when abrasive material is being processed Pinion shaft lubrication and drive shaft play should be checked each week The integrity of seals will be evident at the end of a weekrsquos operation and unaligned conveyor and drive belts will show unevenness.
Cone crushers are built to withstand pressures and the grind of abrasive materials hour after hour without flying apart or otherwise self destructing but a savvy operator will heed a handful of guidelines to extend the life of crusher components and produce more uniform aggregate products.
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